Global Coreless Motor for Robot Market Strategic Research Report

Scope of the Report

The global Coreless Motor for Robot market size is predicted to grow from US$ 72.19 million in 2025 to US$ 4,465 million in 2032; it is expected to grow at a CAGR of 81.8% from 2026 to 2032.

Coreless motors are DC permanent magnet servo control motors. Structurally, they break away from the traditional stator/rotor structure of motors, employing a coreless stator/rotor, fundamentally solving the inherent problems of cored structures. Compared to traditional cored motors, coreless motors offer numerous advantages, such as high motor speed, extremely high energy conversion efficiency, high acceleration, high dynamic response, small size, and light weight. Coreless motors are divided into two types: brushed coreless and brushless coggingless. Brushed coreless motors have a coreless rotor, while brushless coreless motors have a coreless stator. The two types differ in their final product performance characteristics and applications. The production technology of coreless motor coils mainly involves winding production and one-time forming production. The winding production method is complex, requiring copper wire to be wound into a hollow coil of a certain geometric shape, then flattened into a flat copper wire sheet, and finally wound into a cylindrical coil. Winding efficiency is relatively low in production, and one-step forming is currently the mainstream method. The aforementioned straight-winding, oblique-winding, and concentric windings are all used in automated one-step forming equipment, but Chinese companies mostly use winding production. Motors are a key component of humanoid robots. The joints of humanoid robots need both high degrees of freedom and high-precision control. In applications where space is limited, such as finger joints, the advantages of coreless motors—small size, high power density, high response speed, and high-precision control—become prominent. The large-scale development of the global humanoid robot industry is expected to drive broad prospects for the application of coreless motors. In 2024, the global production of Coreless Motors for Robots reached 763,600 units, with an average selling price of $89.57 per unit. With a gross profit margin of approximately 35%-40%, the company produces 8.6 million high-efficiency motors annually. The upstream raw materials for coreless motors include copper, steel, magnets, bearings, and plastics. The upstream winding equipment industry is mainly concentrated in Europe, America, and Japan, with companies including Meteor (Switzerland), Tanaka Seiki (Japan), and Nippon Machinery (Japan). Coreless motors were initially used in cutting-edge industries such as aviation, aerospace, and the military. In recent years, their applications have gradually expanded to civilian sectors, such as medical devices, consumer electronics, power tools, and industrial automation. Case studies: Coreless motors are already used in surgical robots in the medical industry, and Tesla's Optimus robot's hand motion control solution also employs a coreless motor + worm gear + tendon cable drive transmission control.

Compared to traditional DC motors, coreless motors primarily offer energy savings. The coreless design completely eliminates energy losses caused by eddy currents in the iron core, resulting in high energy conversion efficiency, typically exceeding 70%, with some products reaching over 90% (compared to around 70% for iron-core motors). They also boast superior control characteristics, exhibiting rapid starting and braking with extremely fast response times. The mechanical time constant is less than 28 milliseconds, and some products can achieve less than 10 milliseconds (compared to over 100 milliseconds for iron-core motors). Within the recommended operating range and high-speed operation, speed can be easily and sensitively adjusted. Furthermore, they offer excellent drive characteristics, meaning highly reliable operation with minimal speed fluctuations; as a micro-motor, speed fluctuations can be easily controlled within 2%. Finally, they are lightweight, reducing weight and volume by 1/3 to 1/2 compared to iron-core motors of the same power, while significantly increasing energy density. The global coreless motor market is dominated by overseas companies, resulting in high market concentration. Hollow cup motors are technologically advanced and difficult to manufacture. Meanwhile, downstream applications are constantly expanding, leading to varying performance requirements, necessitating manufacturers to possess customization capabilities. Furthermore, due to rapid technological updates, hollow cup motor manufacturers need to iterate and optimize their products promptly. Currently, the global hollow cup motor market is still dominated by overseas manufacturers, with foreign manufacturers holding over 80% market share in 2024. The downstream applications of hollow cup motors are expanding rapidly, and the market potential is continuously increasing. On one hand, the increasing demands for precision and speed in medical devices and aerospace industrial automation products are driving the continued expansion of the hollow cup motor market. On the other hand, the rapid response and high precision characteristics of hollow cup motors are well-suited for humanoid robot hand joints; with the mass production of humanoid robots, this is expected to boost the hollow cup motor market, further increasing its upper limit.

Key Questions Addressed in this Report

What is the 10-year outlook for the global Coreless Motor for Robot market?

What factors are driving Coreless Motor for Robot market growth, globally and by region?

Which technologies are poised for the fastest growth by market and region?

How do Coreless Motor for Robot market opportunities vary by end market size?

How does Coreless Motor for Robot break out by Type, by Application?

This report presents a comprehensive overview of the global Coreless Motor for Robot market, covering market size and forecast, segmentation by product type and application, competitive landscape, leading players and regional and country-level outlook.

Segment by Type

• Brushed
• Brushless

Segment by Process

• One-piece Molding - Straight Winding
• One-piece Molding - Oblique Winding
• One-piece Molding - Concentric (Diamond/Saddle Shape)
• Rolling Type

Segment by Base Dimensions

• 3mm-7mm
• 8mm-13mm
• 14mm-22mm
• Others

Segment by Application

• Mobile Robots
• Collaborative Robots
• Service Robots
• Others

Who Can Use This Report?

This report is written for decision-makers who need a clear, data-backed view of the global Coreless Motor for Robot market:

• Manufacturers, suppliers and solution providers benchmarking their position and planning product, capacity and go-to-market strategy
• Distributors, channel partners and end users in Mobile Robots, Collaborative Robots, Service Robots evaluating demand and sourcing options
• Investors, financial analysts and consultants assessing growth opportunities, competitive dynamics and M&A potential
• Government agencies, industry associations and research institutions tracking industry developments and policy impact